testing

A plan for a new military weapons “super range” test center in Montana announced by President Donald Trump Wednesday night seeks to address a growing concern about the need for more such facilities. As the U.S. races to develop autonomous capabilities, hypersonic munitions, laser and directed energy weapons and improved electronic warfare systems, a limiting factor has been the lack of suitable locations for testing.

While the U.S. military has a wide array of installations where it can test these systems, it’s still not enough. In addition to the massive increase in weapons development and the need for more realistic training, the changing nature of war is outstripping the capacity of existing facilities as future kill webs will extend thousands of miles, not hundreds. There are only so many places with enough space to try out these systems even to a limited degree without butting up against statutes and regulations while also avoiding interference with civilian air traffic and communications, all in an environment remote enough to avoid prying eyes. The need for more and bigger testing grounds is an issue TWZ has long raised.

In addition to the backdrop of the increase in a wide range of weapons testing, much of it aimed at China, Trump’s super range announcement was delivered as the Pentagon and services are specifically creating commands dedicated to autonomous weapons. On Tuesday, during the annual Association of the U.S. Army (AUSA) conference in Washington, D.C., attended by TWZ, the acting Army Secretary unveiled one such new command, which we will discuss in greater detail later in this story.

“I’m pleased to inform ​you and announce that right here in Montana, the Department of War is ⁠going ⁠to establish a new ⁠”super range” ​for testing advanced weapons and technologies, technologies including potential autonomous weapons, space, and electronic ​warfare technology, supersonics and ⁠hypersonics,” Trump said during a campaign rally in Kalispell. “Montana will help ensure the American military always reigns supreme.”

Trump provided no additional details about where this new “super range” will be located, when it will come online, exactly which systems will be tested or how much it will cost.

Thursday morning, the office of U.S. Sen. Tim Sheehy noted that he has been “a strong advocate for building an advanced training range in Montana, securing $10 million for a feasibility study in the FY27 National Defense Authorization Act that passed the Senate Armed Services Committee earlier this year.”

“The 21st-century battlefield is being redefined by new weapons and evolving technical frontiers that require a novel approach to how America will resource its warfighting capabilities,” the senator said in a statement. “Contested spectrum, electronic warfare, hypersonics, space capabilities and enhanced targeting require a new class of testing and evaluation facilities for our military. The U.S. faces a clear choice: adapt and expand our development infrastructure to the realities of modern warfare, or risk falling behind adversaries who iterate faster.”

The Montana Republican highlighted the value of his state’s huge swaths of undeveloped land for this effort.

“By combining our state’s vast landscapes, innovative spirit, and proud tradition of military service, we are the Last Best Place to ensure America’s fighting men and women have the technological edge they need to dominate the battlefield and win the wars of tomorrow,” he explained.

Like Trump, Sheehy offered no specifics about exactly where in Montana the “super range” will be located, when it will come online or how much it will cost. We have reached out to the White House, Sheehy and the Pentagon for more details. The Pentagon deferred us to the White House, which referred us back to the Pentagon. We also contacted the office of U.S. Sen. Steve Daines and Gov. Greg Gianforte.

There are already a number of facilities in Montana conducting the kind of military weapons testing described by Trump. One that closely matches what would be needed from such a location is the Montana Spaceport & Test Range and the affiliated Limestone Hills Innovation & Test Campus. A public-private aerospace and defense initiative, it already conducts testing for next-generation space vehicles, hypersonic, supersonic and ballistic weapons, drones and counter-drone systems and electronic warfare equipment.

Another potential site could be an expansion of the Big Sky Autonomous Systems Range (BSASR). Located near Bozeman, it is “the Lobo Institute’s primary training and testing facility for U.S. and allied military, federal, and partner organizations.” Operated under the Lobo Tactical division, BSASR is “a 6,000-acre, fully fenced complex purpose-built for advanced unmanned aerial systems operations, full-spectrum live fire, mounted and dismounted mobility, and full mission profile exercises grounded in the latest tactics, techniques, and procedures from active conflict zones,” according to the Lobo Institute. “The range pairs realistic terrain with the regulatory, infrastructure, and instructor depth required to train against the operational realities of today’s and tomorrow’s battlefields — and it does so in a remote, controlled environment where units can push hard while keeping risk to acceptable levels.”

We have reached out to both facilities for more details.

The new super range could also leverage existing range space on the ground and in the air. There is also the large Hays Military Operations Area (MOA) which could be expanded for this new test range effort. MOAs are blocks of airspace designated for military training. Malmstrom Air Force Base and its ICBM fields could also potentially be utilized. Overall, it’s possible a number of existing range areas could be interconnected, both digitally and via airspace corridors, to create a larger complex, as well.

The Pentagon has long realized the need to increase the areas where it can test out these systems, especially to evaluate them under combat-like conditions.

“The current open-air range space should be increased and better integrated to support system-of-systems assessments of air, land, and sea combat systems with capability for emerging long-range fires, hypersonic missiles, EMS warfare, unmanned systems, nuclear effects, and directed energy (DE) weapons,” the Pentagon’s Director of Operational Test & Evaluation (DOT&E) stated in a report last year. “The DoW needs to invest in and coordinate expanding and connecting the airspace available to the open-air ranges enabling testing and training of advanced capabilities.”

The current facilities are inadequate, DOT&E further explained.

“Threat systems and our own capabilities far exceed the current available air space on the open-air ranges,” according to the report. “The ranges need support and assistance to coordinate additional airspace and corridors with the FAA and industry. Expanding and connecting range air space is necessary to facilitate testing and training critical long-range capabilities that our warfighters need and to replicate the threats they will face.”

In addition, the report states that “to test missiles with longer ranges and gather data to support simulation validation, including for hypersonic missiles, the DoW should invest in long-range, overland missile flight test corridors with land-based impact areas and mobile hypersonic-specific range instrumentation to produce the required lethality data against threat-representative targets for terminal area assessments.”

The Defense Department had largely been conducting the testing of hypersonic weapons — those that can reach speeds of Mach 5 and above — at sea given the need for the long ranges for evaluation. Still, even that was limited. The Pentagon restricted the number and location of hypersonic tests it carried out each year because of the aging fleet of ships it used as its primary data collection assets to track the capabilities while in flight.

Retired Block 20 and Block 30 RQ-4 Global Hawks belonging to the U.S. Air Force, reconfigured as RangeHawks under the SkyRange hypersonic weapon testing infrastructure program, would help address some of those restrictions. You can read more about that in our story here.

However, if testing moves to an overland phase, the need for expanded air corridors could grow increasingly critical. Last year, the Pentagon’s Test Resource Management Center (TRMC) identified three candidate locations to perform those tests, one over Alaska, another at White Sands Missile Range in New Mexico and a third in Australia, Defense News reported at the time.

Hypersonic testing in Australia is already underway. Earlier this month, we broke the news that the U.S. Air Force’s scramjet-powered Hypersonic Attack Cruise Missile (HACM) had finally reached the flight test phase, with at least one “release” having been carried out so far over a range in Australia.

The military is also looking to expand where it can test electronic warfare systems to help ease the bottleneck at White Sands and a few other locations. Such testing is limited due to U.S. restrictions on jamming, which can interfere with civilian systems.

Before he resigned after tensions with Defense Secretary Pete Hegseth, former Army Secretary Dan Driscoll in June said the service had plans to set up at least two domestic ranges that mimic realistic conditions on Ukraine’s battlefields, where the electromagnetic spectrum is a highly contested domain. This spectrum would be even more heavily disputed in a fight with China.

“You can have a kind of electronic warfare and all of the contested environment created, and you can have drone manufacturers and counter-drone tool-builders engaging together,” Driscoll told reporters. “Then, we also want soldiers to be able to go there, so that they can strengthen their skills and work hand-in-hand with developers.”

Driscoll said there are already places in the U.S. where the Army can test safely, and separately, the service is looking at a global range outside the U.S. to do “much more aggressive testing,” including with hypersonics. When asked, Driscoll declined to say where these ranges would be until planning is farther along. 

“At least some of the current counter-drone training for soldiers, like one CBS News saw in April, does not include electronic jamming — in part because the U.S. restricts jamming domestically,” CBS reported.

In August, the Army opened premier test ranges for the use of private industry to conduct internal research and development. Additionally, the service co-hosted a Denied, Disrupted, Intermittent and Limited testing environment, at Camp Grayling in September, and there are three more scheduled for Fiscal Year 2027, an Army spokesperson told us.

Trump’s news about the “super range” was delivered as the Pentagon and the services are working to ramp up the development and production of a range of autonomous systems.

Last month, as we noted earlier in this story, the Pentagon announced plans for a new functional combatant command, very broadly akin to U.S. Special Operations Command (SOCOM) or U.S. Space Command (SPACECOM), but for operational activities involving autonomous and robotic capabilities. In addition, Hegseth also announced new initiatives to help further accelerate the fielding of uncrewed systems in the air, at sea, and on land, as well as to explore future warfighting challenges. All of this builds on previous and long-overdue efforts to prioritize the fielding of various tiers of drones, as well as artificial intelligence (AI) and other emerging technologies, across domains, but there are questions about how these new efforts will translate into tangible developments.

On Tuesday, acting Army Secretary Adam Telle announced the creation of the service’s Futures and Autonomous Systems Command (FASCOM).

“This is our way to make sure that we take all of the great work that’s been happening with the resources that we have today, and we centralize it,” Telle said. “We’re pushing autonomy down into our units, but when it comes to having and making sure that the left hand in the Army knows what the right hand of the Army is doing, this happens at FASCOM; then FASCOM feeds up into AutoWarCom.”

Telle added that FASCOM “will work with the other services to create scale for purchasing power and share best practices on autonomy.”

“It is too soon to speculate about anything related to FASCOM,” the Army told us. “Specifics on structure, command, mission, etc. will be announced at a future dates [and] will require the kind of additional testing facilities that a new Montana super range could provide.”

The use of highly cooperative autonomous weapons platforms that can swarm and operate collectively over large areas will also tax existing ranges beyond their capacity.

Details about the new range proposed by Trump are scant, and it remains to be seen whether it will live up to the hype or even be built. As we noted earlier in this piece, a feasibility study, which hasn’t even been funded yet, is still needed before major work can begin. However, if and when it does come online, a new Montana test range will be welcomed by a military in need of additional places to test out its latest capabilities.

Contact the author: howard@twz.com

General Atomics Aeronautical Systems (GA-ASI) and Hanwha Aerospace completed operations in a simulated battlefield scenario with the Mojave short take-off and landing (STOL) drone on September 16. The testing formed part of a Defense Drone Technology Exhibition and included Mojave operating from an austere short runway at the Seungjin Training Field in Pocheon-si. The flying portion of the trials also saw the Mojave operating down at low level to demonstrate its ability to terrain mask to avoid potential threats and to support ground forces at close quarters.

TWZ’s Jamie Hunter spoke to Matt Petraitis, senior manager of U.S. Army programs at GA-ASI, at the AUSA 2026 trade event being held this week in Washington D.C. about how the Mojave landed on a rough maneuver trail typically used by tanks and artillery vehicles, and about the company’s plans for Mojave in partnership with Hanwha Aerospace.

General Atomics Mojave Drone Completes Austere Testing in Korea

The testing plan for the U.S. Air Force’s sixth-generation F-47 fighter is continuing to take shape ahead of the type’s expected first flight in 2028. The Air Force Test Center (AFTC) aims to blend developmental and operational test elements, and leverage new tools in the virtual realm, to help accelerate that work. All of this is in support of an aggressive program schedule that aims to see the first production F-47s enter operational service in the early 2030s.

Air Force Brig. Gen. Mark Massaro, head of the AFTC, was asked about how the groundwork is being laid for F-47 testing during a virtual talk the Air & Space Forces Association’s Mitchell Institute for Aerospace Studies hosted yesterday. AFTC is located at Edwards Air Force Base in California, which is the Air Force’s main flight testing hub.

“So, I’ll leave timelines to the [F-47] program office and other folks to talk to, but what I will tell you are some of the things that we’re doing to accelerate our test capabilities to get critical capabilities out the door,” Massaro explained. “Integrated test is a key component.”

“So, how we mix together the DT [developmental test] and OT [operational test] elements, how we bring our operational test partners in earlier to define the requirements early on in the test planning process,” he continued. “We understand that the information that we can get early on in a program may have applicability to that final operational test requirement to establish whether it’s effective and suitable to the end user. So that’s a key component to accelerating test capabilities.”

There has always been overlap in development and operational test efforts for new U.S. military aircraft, but the Air Force has been taking steps to more deeply integrate these processes in recent years. The F-15EX Eagle II fighter, which reached initial operational capability in 2024, was the first ever Air Force aircraft to be fully tested and fielded through DT and OT efforts conducted in parallel, as you can read more about here. The service has more recently applied these concepts to the B-21 Raider program with test flights where developmental and operational test pilots have shared the cockpit.

“Another thing that we’ve learned over time too, if you think back to software testing and you think about agile software development, is having an iterative capability that you constantly iterate on,” Brig. Gen. Massaro also highlighted yesterday. “So, thinking about how we can structure our software, or our software testing, our capabilities testing.”

In this way, “we have those opportunities to inform decision makers on a regular cadence on what type of capability they may have at a certain timeline to be able to issue out to a warfighter on a time that might not be a normal milestone chart,” he continued. “We’re really working to incorporate into our test planning processes.”

“Another thing – and I kind of alluded to it a little bit earlier, too – is on the digital front, using our software tools, that super intelligence, graphic processing units, which have a significantly higher capability to process information, to really refine model iteration,” the AFTC head added. “Those models and flight test data [can be used] to update things like computational fluid dynamics when you’re doing tests like loads and high-alpha maneuvering to get information quicker from a flight test back into the program.”

Those “digital tools” can also be used “to accelerate how that information then goes back into a design choice or change if they need to make it,” he continued. “Coming up with those opportunities to use those tools in a test design and in a program” can then further help “to accelerate that final schedule delivery.”

Even very high-fidelity modeling in the digital realm is still not a substitute for real-world flight tests. However, Brig. Gen. Mark Massaro spoke more generally yesterday about how AFTC has been blending digital and live testing to maximize their respective benefits.

“We use models to develop our capabilities, and we need to anchor those models in truth, in physics, and an understanding of what happens in the real world,” the AFTC head stressed. “Outside of a cyber system, all of our capabilities touch the real world and touch physics, and we need to understand those dynamics. So, the models that we use to do design work, to do iterative type[s] of developmental work, and, in ways, operational work, too, need to be anchored in that real world truth.”

At the same time, “we can’t replicate what we need to go and test, and develop tactics and operationally test, in the real world on some of our ranges,” he also noted. “So, from a geographic perspective, just the width and the depth and the height of the ranges to the laydown of the systems that we have to see on the ranges to be able to execute against a threat, [and] the numbers that we might have to be testing.”

Blending real and virtualized elements can therefore be very valuable.

An “element that we’ve done in the developmental world for quite a while, that are [sic] part of this conversation, are plugging in, even though it’s a virtual environment, plugging in real world hardware into that virtual environment,” Massaro offered as one example. “So, you’re getting real-world software, the OFPs [operational flight program software], or you’re getting real-world sensing information coming into that virtual environment and feeding it there.”

Air Force Test Center’s Mission

Virtualized elements can also be added to real-world flight test events in various ways. The Air Force, among others, is also making use of these so-called live, virtual, constructive (LVC) concepts for training purposes for many of the same general reasons, including limited range capacity.

It is also worth noting here that the F-47 program is already benefiting from years of flight testing in secret using full-scale demonstrator aircraft. A substantial amount of simulation and modeling would also already have been done as a byproduct. A simulator likely already exists, as well, which could be used for risk reduction and fine-tuning of the F-47 design, as well as testing flight dynamics.

The Air Force has also leveraged its F-22 Raptor fleet to help in the development of relevant advanced capabilities. Back in 2023, the service announced that it was outright transforming its existing F-22 test force into one that would support the broader Next Generation Air Dominance (NGAD) initiative. F-47 is part of the larger NGAD effort, as is the Collaborative Combat Aircraft (CCA) drone program, along with work on new weapons, jet engines, and more.

Though much about the F-47 program remains highly classified, the Air Force has consistently said that the program continues to be on track. Prime contractor Boeing is now building the first flying example, and construction is already well underway to establish a full production line. As mentioned, the target date for a first flight is currently in 2028, ahead of operational fielding in the early 2030s. As an aside, Boeing has also now won the contract to develop the Navy’s sixth-generation carrier-based fighter, currently referred to as F/A-XX.

AFTC is doing its part now to be ready to support the flight testing that will be needed to keep the F-47 program on track in the coming years.

Contact the author: joe@twz.com