cessna

Cessna Cuts Cockpit Out Of SkyCourier Cargo Hauler For Uncrewed Logistics

A new drone collaboration by Cessna owner Textron and autonomy provider Merlin Labs aims to offer the U.S. military a hot production line and a familiar platform for uncrewed aerial logistics, including in contested environments.

The product is SkyCourier UX, a drone version of the Cessna 408 SkyCourier that has flown for FedEx, foreign special operations forces and small remote commercial airlines during its six years of active service. TWZ previously covered how the SkyCourier would likely end up taking on military applications when it was first announced, which you can read here.

Introducing SkyCourier UX thumbnail

Introducing SkyCourier UX

A partial full-size model on the show floor at the Air & Space Forces Association’s Air, Space & Cyber Conference in Washington, D.C., this week showed a nose that opened with hydraulics to a cargo bay in lieu of a cockpit. We have seen this same front door conversion concept for uncrewed cargo-carrying helicopters as of late. This allows for easy loading of outsized cargoes without specialized equipment, according to the company, though it does not increase the payload. Like the original SkyCourier, it’s good for about 6,000 pounds, or three standard containers.

(Hope Hodge Seck)

The form factor of the uncrewed SkyCourier variant is otherwise identical to its crewed counterpart, with twin turboprops, a high-wing configuration and an aluminum body. 

As with the base SkyCourier, a major advantage of the aircraft is its optimization for loading and carrying standard pallets. This means that cargoes don’t necessarily have to be downloaded, broken up and repackaged for movement to forward positions. This is a big logistical advantage and can speed the flow of critical supplies to where they are needed most. 

The aircraft’s range is about 900 nautical miles, which the makers say suits it well for Pacific island-hopping, allowing for refueling stops on austere runways. It can take off on runways as short as 3,300 feet and land in just 2,500 feet, according to a spec sheet.

SkyCourier can hold three standard LD3 pallets. (Textron)

The Textron/Merlin collaboration aims to differentiate itself with proven capability in the missions it intends to fulfill, along with the ability to roll out a new drone variant fast and one it can sustain consistently. Bob Gibbs, Textron’s vice president of special missions sales, told reporters in a Monday briefing that the conventional SkyCourier was now fulfilling new orders, not previously announced, to deliver modified aircraft to foreign nations for medical evacuation, casualty evacuation and environmental protection.

“The aircraft’s being operated literally from the Arctic to the Amazon,” Gibbs said. “There are three different island nations in the Pacific that have airline fleets of them. We support our aircraft in 170 countries around the world. So, just like a Cessna Caravan or a Beechcraft King Air, they’re ubiquitous. You find them anywhere, and we support them anywhere in the world.”

The $7 Million Flying Box: Inside the Cessna SkyCourier thumbnail

The $7 Million Flying Box: Inside the Cessna SkyCourier

While the 900-mile range can’t take the loaded-up aircraft the nearly 2,000-mile stretch between the first and second island chains, Merlin and Textron executives said they don’t need to accomplish that to make it effective.

“This is the ability to disperse the forces among the second island chain … to do the island-hopping to be able to get to, whether it’s Palau, Tinian, Saipan, pick your various islands there,” Kyle Kremer, a retired Air Force major general who now advises Merlin, said. “With the range that it has, it has the ability to agilely move through there” and connect logistics pipelines.

SkyCouriers are flying all over the world, including in some very harsh environments. (Textron)

The autonomy package, Merlin Pilot, is already in use under a $105 million U.S. Special Operations Command contract to develop autonomy for the C-130J Super Hercules transport aircraft. It’s been flown aboard four different single and multi-engine airframes, the company says. A promotional web page for Merlin Pilot shows tanker-class and commercial cargo applications with developing and future capabilities.

Merlin has also teamed with the Air Force to develop an AI copilot for KC-135 tankers that can decrease crew workload and even possibly fly the aircraft on its own in the future. TWZ reported on planned tests for these autonomy-enabled tankers in 2024, with the flights set to begin the following year.

However, the Air Force has not confirmed the completion of any flight tests for the effort since. And on Wednesday, Lt. Gen. Daniel Tulley, commander of Air Force Mobility Command, appeared to confirm that the tests had never taken place.

“There’s some companies out there who have offered to develop things where they can bring a carry-on kit onto old KC-135s and other aircraft, but we haven’t seen them test those successfully,” he said. 

He added that autonomy technology may lack the maturity needed for tanker missions.

“An optionally manned or an unmanned tanker at range, [at] the ranges we needed to operate at. It’s a very large aircraft, and we’re not yet to where we’re employing fully autonomous large aircraft. But the technology, I would say, is there and rapidly getting there,” he said.

Tulley did stress that the Air Force saw a need for unmanned aircraft in the last-tactical-leg delivery.

“I’m wrestling with that as we develop an AMC strategy,” he said. “There is absolutely room for some sort of autonomous or other small light lift capability, and that’s just one domain in the air, right? This could be by sea, could be by land, but there is absolutely some requirement for distribution from those major points of debarkation.”

In addition to autonomous takeoff, landing and navigation, and protection of the flight envelope, Merlin Pilot, the company says, has digital copilot human-machine teaming characteristics that include pilot health monitoring, gaze tracking and fatigue detection; pilot incapacitation and contingency response; and flight monitoring and assistance.

A military variant concept of the SkyCourier. (Textron)

Some of Textron’s new features are making light steps toward autonomy already. Gibbs pointed out that the company’s Cessna Citation Gen3 business jets now include standard Garmin auto-land technology.

“Obviously, it’s a different scale than what Merlin’s doing as far as automation,” he said. “But … as we develop new products, we try to future-proof them, and so that’s where you get this nice transition between us.”

The SkyCourier can cost up to $8.5 million, depending on modifications, and while the SkyCourier UX sports GPS-denied navigation and the ability to seek different flight paths to avoid danger, it doesn’t have other built-in defenses. For contested logistics missions, it’s not clear how much risk the services are willing to tolerate for a relatively small logistics payload capability. Kremer maintained, though, that a drone of this size could be a mission-saving capability when dispatched to austere locations. And, in a Pacific conflict, it may reduce demand on already-stretched C-130 transports, now the smallest platform capable of carrying standard containers and long overtasked.

A U.S. Military C-130 prepares for takeoff at Pohakuloa Training Grounds, Hawaii, Oct 28, 2022. JPMRC 23-1 is a regional combat training center (CTC) rotation that builds combat readiness in Americas Pacific Division and is a key way the Army forces engage in a joint environment with our regional allies and partners. (U.S. Army photo by Pfc. Wyatt Moore / 28th Public Affairs Detachment)
A U.S. Military C-130 prepares for takeoff at Pohakuloa Training Grounds, Hawaii, Oct 28, 2022. (U.S. Army photo by Pfc. Wyatt Moore / 28th Public Affairs Detachment) Spc. Wyatt Moore

“If you can’t get the spare tire, if you can’t get the component, that small thing where you need it in these dispersed operations, they don’t keep the big logistic supply chain built up in these locations,” Kremer said. “You have to be able to get it where you need it, when you need it, and that’s what this provides.”

Nonetheless, the Air Force has a clear appetite for a capability like this. Last year, it signed a $17.5 million contract to put a Reliable Robotics autonomy package on a Cessna 208B Caravan. 

On Monday, Air Force Chief of Staff Gen. Ken Wilsbach reiterated the Air Force’s interest in unmanned aerial logistics platforms.

“We’re doing testing on them,” he said in response to an audience question. “We believe that there’s some value in that as well. It certainly could be valuable in the Pacific with the ranges that we’re talking about, and so we’re looking at several different options and evaluating them. But I would say nothing, no program of records just yet, but [we’re] certainly taking a look at some demonstrators and the like to see what’s available to us.”

Notably, China has made significant advancements in developing logistic drone capabilities, with reported successful flight tests of massive heavy-lift uncrewed aircraft, including a 7-ton cargo plane that’s currently the world’s largest uncrewed freighter to take flight. Among them is China’s CH-YH1000, a medium-altitude cargo drone developed by the China Academy of Aerospace Aerodynamics that boasts, like SkyCourier UX, a hatch in lieu of a cockpit for ease of flat-pallet loading up to a weight of 1.2 tons. These are just some of an increasing number of similar systems being developed in China that aim to take the crew out of lower-end logistical missions over short, medium and long distances.

China’s big CY-8 uncrewed logistics aircraft undergoing testing. (Chinese Internet)

Though Textron and Merlin have yet to build a SkyCourier UX prototype, Merlin CEO Matt George emphasized that the company had chosen to partner with Textron because they could start delivering aircraft fast.

“You’ll see over the course of the show a lot of concept aircraft. You’ll see a lot of renders. You’ll see a lot of people who have big empty factories all around the country,” he said. “But I also want to be very clear about the fact that none of this matters without production … There’s 14,000 Americans working in Wichita, Kansas, on a production line where these aircraft, at least in the crewed configuration, are coming off the production line. So when we talk about capability, we’re talking about that capability and bringing that capability to bear soon, rather than in the future.”

Next in the development process, executives say, will be an optionally piloted version of SkyCourier that will allow users to develop comfort with the platform and open the door to further iteration. 

The Textron/Merlin team is also leaving its options open in terms of which U.S. military customer might find its platform most useful.

“I hope [the Army and Air Force] fight over it,” Gibbs said.

Contact the editor: Tyler@twz.com

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‘The Dog Stars’ review: It’s hard to sit up and stay interested

Hig (Jacob Elordi) may be the most perfect guy alive, not that he’s got much competition. In Ridley Scott’s simple-minded sociological study “The Dog Stars,” an influenza epidemic wiped out the majority of our squabblesome species sometime during the last decade. The LCD screens outside the Denver Nuggets basketball arena continue to flicker, although weeds and wolves have overrun the fast-food joints in a bit of postapocalyptic product placement.

A former mechanic and construction worker, Hig lives 25 miles north of the city on what appears to be a combination high school football field/rural airport. Periodically, the soft-spoken and generous man flies his Cessna into town to scavenge soda pop for a dozen or so cherubic Mennonite children on a nearby homestead. Those wholesome visits seem to cheer him up a little, what with the kids’ minder (Benedict Wong) striding around in a straw hat and overalls like something out of Norman Rockwell, and the youngsters thanking Hig with crayoned portraits of his doting German shepard, Jasper. Still, he’s bummed out about his dead wife (Sai Bennett), who, like most dead movie wives, appears in flashbacks as beatific, mute and adoring.

The script by Mark L. Smith (“The Revenant”) wants us to fret that Hig may succumb to suicide but whiffs that idea by trying to get it across in a scene where Hig shuts off the Cessna’s engine mid-flight with Jasper happily riding shotgun. Even if we were willing to accept that Hig might deliberately crash his plane, we can’t buy for a second that he’d hurt his sweet pup. Nevertheless, the film’s dystopian beats are so familiar, you’ve probably guessed by now that you shouldn’t get too attached to the dog.

Hig has bunkered down with a grouchy companion, Bangley (Josh Brolin), who thrives in this harsh world. To Bangley, the four essentials of life are “power, food, water and weapons.” Their armory is formidable; their cash supply, a source of comic relief. At night, Hig and Bangley play poker with stacks of $5,000 bills that they throw around as casually as nickels. Patrolling their two-man compound, Bangley insists on killing all outsiders before they might cause any trouble. Adding insult to headshot, he calls his casualties “cockroaches.”

Soon, Hig will meet a freckled widow named Cima (Margaret Qualley) and her suspicious father, Pops (Guy Pearce). The young pair make eyes at each other. Yet these survivors are so hard-wired to be fearful of their neighbors that Hig and Cima’s rusty, tentative flirtation takes place under the gaze of her daddy’s gun, a heck of a chaperone. The most they get up to is heavy spooning.

This is an uncomplicated yarn about a man prying open his heart and nudging other hard nuts to do the same. There’s little tension or drive, just shaggy scenes about paranoia, trust and hope. The characters seem to endure only to get to their next traumatic memory reveal.

At once plain-spoken and vague, the story lacks a firm grip on facts like the distance between places and how long this mess has been going on. It snatches at our attention with no more finesse than a losing fighter fumbling for a weapon. Hig’s Cessna works fine until it’s narratively convenient that it doesn’t. Then when needed, it works again. Meanwhile, Brolin’s Bangley oscillates in personality from miserable bastard to laugh factory.

At 88, Scott remains the cinema’s uneasy philosopher, continually fretting about the technological and societal tools we’ve developed to destroy ourselves. He’s made one genuinely optimistic film, 2015’s “The Martian,” which also happens to be his biggest box office success. Other than that, he’s never seemed confident that the future will turn out all right, although he’s kept on working out his worries onscreen, forever hunting for flakes of hope in the rubble. (If you take Scott’s IMDb as gospel, he’s got seven upcoming features in various stages of preproduction, more than George Lucas has ever made.)

“The Dog Stars” is based on Peter Heller’s 2012 novel of the same name, which, in those naive, pre-COVID times, was received as a rosier take on Cormac McCarthy’s “The Road.” Scott’s version of“The Dog Stars” borrows its title, premise and a handful of proper names. Otherwise, it’s loud where the book was quiet and subtle where the book got sweaty. A barrage of newly concocted action sequences in the second half makes the pacing so off-balance that the film feels like a heron trying to fly with one blinged-out wing.

I’m only half-complaining — those giddy, bloody scenes are the best parts of the movie. But we in the audience could have used some of that pizzazz at the beginning, too, before we spent nearly an hour settling into the idea that we’ve seen all of this before.

The attackers to come are a bizarre grab bag of baddies. One gang wears football pads as armor and comes galloping in on horses, whooping like the Apaches in a John Ford movie. Another horde, the Reapers, runs around shirtless to show off their thick black tattoos. The Reapers look awesome through cinematographer Erik Messerschmidt’s night-vision binoculars that make their skin glow an alien shade of green. Neither group comes across like human beings. The film handles them more like zombies or rabid raccoons, and since these extras are the only characters of color, I won’t fault anyone who finds their treatment morally queasy.

Late in the film, we also meet a third group headed by Allison Janney doing a cap-tip to Nurse Ratched as the soundtrack cues the mind-numbing waltz from “One Flew Over the Cuckoo’s Nest.” Otherwise, Harry Gregson-Williams’ meddlesome score tells us everything that’s about to happen 30 seconds before it does. Besides Janney and Qualley’s plucky Cima (what in the made-up name is that?), few grown women seem to be left alive for reasons probably better left unsaid. (A goon in the book wears a necklace made of dried labia. Scott sagely omits that detail.)

Elordi nearly shoulders the running time but plays his Hig a bit too humbly. I’ve rarely seen Elordi wearing his lanky, handsome screen presence comfortably; something about the actor usually seems to be apologizing for his own existence. His recessive Hig needs more charisma so we can care about him as a character, not just an idealized hero. But you like him anyway. How can you not when Hig is giving his dog a good scratch?

Having lived through a seismic pandemic himself, it makes sense that Scott would be drawn to the original novel’s blend of patience and poetry. Yet, it’s odd how little of it he’s kept. To hold my own interest, I imagined myself as a hunter-explorer trying to figure out why Scott had bothered to adapt it at all, and turned up a line where Brolin’s Bangley looks back on his old life and admits that he couldn’t understand what he had until it was gone. A lovely moment, although I don’t believe it’s in the book either.

That’s the theme of this rote exercise. But I preferred a minor beat a few minutes later when a character puts down their gun and picks up a guitar. Bad as this world feels, there’s still pleasure in making art. Which is why Scott keeps at it, too — and while I don’t think much of this one, I’m awful glad he does.

‘The Dog Stars’

Rated: R, for strong violence, and language

Running time: 1 hour, 58 minutes

Playing: Opens Friday, Aug. 28 in wide release

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