Blackbeard

Blackbeard Hypersonic Missile Shown Being Fired From Ground Launcher

Castelion has released what appears to be the first image of its relatively ‘cheap’ Blackbeard hypersonic missile being fired from a ground launcher, providing a new look at the containerized launch architecture now under development for the U.S. Army.

The photograph, posted by Castelion on X, shows a Blackbeard missile leaving a launcher mounted on a high-mobility truck chassis. While the missile itself is by now a familiar sight, the new image offers a first public glimpse of how Castelion intends to package and operate the ground-launched version of Blackbeard, known as Blackbeard GL.

The Army’s previously disclosed plans for the program call for an initial Blackbeard ground-launch demonstration using a modified Multiple Launch Rocket System Family of Munitions, or MFOM, pod, followed by the development of Blackbeard GL prototypes and a dedicated launcher pod. Ultimately, the service intends to conduct an MVP flight test using the M142 High Mobility Artillery Rocket System’s (HIMARS) fire-control system.

The Army’s Fiscal Year 2027 budget documentation indicates that this effort is moving toward increasingly representative hardware. Among the milestones listed for FY2027 is a live-fire launch of a “production representative” Blackbeard GL and launcher pod.

Castelion has already released extensive imagery of Blackbeard test vehicles, and the company formally unveiled the weapon’s current external configuration earlier this year. Those images showed a two-stage arrangement with a booster and an upper vehicle that has characteristics consistent with a hypersonic glide or maneuvering payload. Compared to the air-launched version, seen below, the ground-launch model lacks the cruciform tailfins at the rear of the lower stage, but otherwise appears similar.

The first official photo of the Blackbeard missile. Castelion

The precise propulsion system and flight profile of the production weapon remain undisclosed. Little is known about its performance parameters, either. Castelion has previously hinted that the missile could strike targets at ranges of just under 500 miles, although its range would likely be reduced when launched from the ground, without the altitude and speed provided by an aircraft launch platform.

The launcher appears to use a relatively compact enclosed container, consistent with the Army’s stated interest in leveraging the existing MFOM ecosystem and, eventually, HIMARS. The photograph doesn’t establish how many Blackbeards could be carried by a single launcher, although, based on the dimensions, at least two and perhaps as many as four missiles appears a feasible load.

A mock-up of an ATACMS missile next to one of a standardized MFOM. U.S. Army

Exactly how closely the pictured launcher corresponds to the eventual production Blackbeard GL pod is also not yet clear. Castelion has previously stressed that its test hardware is deliberately designed to support rapid development cycles and should not necessarily be interpreted as representative of the final weapon system.

Castelion had previously shown Blackbeard-related test articles alongside palletized launch equipment, including launch hardware mounted on an Oshkosh MKR18 Logistics Vehicle System Replacement truck. The company has also said it was converting such a vehicle into a launcher for flight testing. That appears to be the vehicle shown in the new image, too.

A test article that Castelion has used in previous testing related to Blackbeard in front of a palletized launcher loaded on a truck. Castelion Corporation

The Army’s interest in Blackbeard GL is rooted in cost as much as performance.

The service has described the weapon as an affordable, mass-produced hypersonic precision-fire capability intended to engage time-sensitive moving and hardened targets. The stated objective has been to obtain roughly 80 percent of the capability of the Army’s planned Precision Strike Missile (PrSM) Increment 4 while achieving a substantially lower cost per round.

Existing U.S. hypersonic weapons such as the Army’s Dark Eagle Long Range Hypersonic Weapon use large, highly specialized launch equipment. Blackbeard is instead being developed around the idea that a hypersonic weapon can be sufficiently compact, inexpensive, and manufacturable to be treated more like a conventional tactical munition.

The U.S. Army’s Dark Eagle Long-Range Hypersonic Weapon assigned to Bravo Battery, 5th Battalion, 3rd Field Artillery (Long Range Fires Battalion), 1st Multi-Domain Task Force, participates in the Navy-led exercise Resolute Hunter 26-1 on Joint Base Lewis-McChord, Wash., Nov. 19, 2025. Resolute Hunter 26-1 is the Department of War's only dedicated Battle Management, Command and Control, Intelligence, Surveillance, and Reconnaissance (BMC2ISR) exercise. (U.S. Army photo by Staff Sgt. Brandon Rickert)
The U.S. Army’s Dark Eagle Long Range Hypersonic Weapon assigned to Bravo Battery, 5th Battalion, 3rd Field Artillery (Long Range Fires Battalion), 1st Multi-Domain Task Force, participates in an exercise on Joint Base Lewis-McChord, Washington. U.S. Army photo by Staff Sgt. Brandon Rickert Staff Sgt. Brandon Rickert

A containerized launcher compatible with an existing mobile fires ecosystem would reinforce that concept. It could allow the Army to introduce a new hypersonic effect without creating an entirely separate launcher, crew, transport, and reload architecture.

The ground-launched version is only one part of Castelion’s broader Blackbeard effort.

The company is also working with the Navy to integrate the weapon onto the F/A-18E/F Super Hornet. In April, Castelion received a $105 million Navy contract supporting integration and the transition toward an early operational capability, while a subsequent $23.4 million order covered 50 early-operational-capability pre-production missiles and associated storage and shipping containers.

A pair of Blackbeard hypersonic missiles mounted on a Super Hornet during a developmental test flight on September 18. The test was another step in the program's progression to Early Operational Capability (EOC).
A pair of Blackbeard hypersonic missiles mounted on a Super Hornet during a developmental test flight on September 18, 2026. Edited photo from PAE(A) U.S. Defense Media Activity/Edited photo from PAE(A)

The Navy has since moved into additional procurement, underscoring Castelion’s effort to establish Blackbeard as a weapon that can be produced in the quantities required. Blackbeard could also find its way onto Navy ships and submarines, as well as ground-based launchers, as we have discussed in the past.

As for the Army, the next major milestone will be the planned production-representative Blackbeard GL and launcher-pod live-fire testing.

An earlier Blackbeard-related test launch. Castelion

“Once Castelion achieves testing and validation, the Department will award a two-year multi-year procurement contract for a minimum of 500 Blackbeard missiles annually, with options to extend for up to five years,” the Pentagon announced in May of this year. “To further encourage Castelion’s self-funded facility expansion, the Department is actively seeking the necessary authorizations and appropriations to purchase over 12,000 Blackbeard missiles over five years.”

This reflects a broader and accelerating U.S. military push for lower-cost precision weapons that can be manufactured relatively simply and at scale, increasingly with help from non-traditional defense contractors. The goal is to build large stockpiles affordably before a major contingency, particularly a potential large-scale conflict with China in the Pacific, while ensuring production can keep pace with demand during a prolonged war.

For now, Castelion has demonstrated what the Army’s Blackbeard launch system actually looks like when it fires, at least in its initial form.

Contact the author: thomas@thewarzone.com

Thomas Newdick is a staff writer at TWZ, where he covers military aviation, defense technology, weapons systems, and international security. Based in Berlin, Germany, he reports on conflicts, military modernization efforts, and emerging aerospace technologies around the world, with a particular interest in airpower and its role in contemporary warfare. His reporting is informed by deep expertise in modern and historical airpower, particularly in Europe, with a focus on military aviation, air campaigns, and aerospace developments across the continent and beyond.


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Blackbeard Hypersonic Missile Seen Flying On F/A-18 Super Hornet For The First Time

The U.S. Navy has given us the first look at Blackbeard hypersonic strike missiles under the wings of F/A-18E/F Super Hornets during actual flight testing. The Navy is hoping to have Blackbeard in at least limited service no later than 2028, giving its carrier air wings an all-new fast-flying standoff weapon, particularly for engaging enemy ships. The missile is also being designed to be relatively cheap and quick to manufacture.

The Navy’s Office of the Portfolio Acquisition Executive for Aviation (PAE-A) has released a video montage of Blackbeard undergoing flight testing, seen in the social media post below. The service confirmed that it had at least begun test-loading the missiles onto F/A-18E/F Super Hornets in a presentation at the Tailhook Association’s annual convention last month. Now we know the program has moved ahead substantially from that point.

The company behind Blackbeard, defense start-up Castelion, has received several multi-million-dollar contracts from the Navy just this year explicitly to support integration of the weapon onto the Super Hornet, as well as otherwise accelerating its development. In its daily contracting on September 14, the Pentagon announced the Navy had struck yet another deal with Castelion, valued at $43.65 million, “for the manufacturing, assembly, testing, and delivery of the first production lot of 444 All-Up Rounds (AURs), defined as fully functional tactical missiles packaged within specialized shipping and storage containers.”

A screen capture from the Blackbeard flight testing video montage the Navy released today. USN capture

In terms of what we know today about Blackbeard’s design and capabilities, as we have previously written:

“A profile photo [seen below] at the company’s headquarters reveals a weapon with a ballistic missile-like booster, on top of which is mounted what could be an unpowered hypersonic glide vehicle (HGV). A booster brings an HGV to the desired velocity and altitude before releasing it toward its target. The concept is in contrast to air-breathing cruise missiles capable of traveling at hypersonic speeds. Hypersonic speed is generally defined as anything above Mach 5, which larger ballistic missiles also reach in the course of their flights. More precise performance figures for Blackbeard are lacking, but Castelion has previously hinted it could hit targets out to just under 500 miles. Alternatively, the second stage may also have its own motor, allowing it to continue accelerating or sustain high-speed flight. A similar arrangement has been suggested as the propulsion system for the Russian Zircon missile.”

Castelion

“Both stages of the weapon have cruciform fins, while the upper one features a prominent ‘chine’ line along the length of its body, and a slightly beaklike nose. The trolley on which the weapon is mounted provides some idea of its overall size. The blue stripes seen on each stage normally signify that a munition is an inert, non-explosive round utilized for training or tracking purposes. This would indicate a real (unarmed) missile rather than a dummy or mockup.”

A picture shown at Tailhook had also offered a new look at the front of the missile, exposing what looked to be an aperture on one side of the design’s wedge-shaped nose. As we wrote after that image emerged:

“The apparent apertures are also seen pointed up, but many air-launched munitions do flip down after release.”

“How exactly Blackbeard is guided remains unknown, but a downward-angled aperture at the nose end for a seeker system would make sense for this weapon, which the Navy is pursuing primarily as a new way to target enemy ships. In particular, a wide array of existing anti-ship and land attack missiles, as well as certain anti-air types, have variously shaped apertures in their noses for imaging infrared seekers. Imaging infrared has the benefit of being immune to radio frequency electronic warfare jamming. In addition, it is a passive capability that does not send out signals that can give an opponent advance notice of an incoming attack. Blackbeard’s full guidance package very likely also includes some means of navigating to a target area first, and it could have multiple modes of operation.”

The new flight testing footage released today also underscores the relatively small size of Blackbeard overall. While the Super Hornet is set to be the first operational launch platform, it is very likely to be integrated on other aircraft quickly thereafter. The Navy is acquiring Blackbeard under a program called the Multi-mission Affordable Capacity Effector (MACE).

Another screen capture from the new Navy video offering a different of Blackbeards under the wings of a Super Hornet, underscoring their relatively small size. USN capture

Requirements for MACE that the Navy put out previously explicitly called for a design compact enough for carrier-based F-35C (and land-based F-35A) Joint Strike Fighters to carry four of them internally. Whether that remains a goal in any way is unclear. Still, being able to carry some number of Blackbeards internally would not only give those jets a hypersonic strike weapon, but one that they could carry in the most stealthy configuration. The Navy also notably does operate the F-35A outside of the test and evaluation community, which might point to air-launched Blackbeards entering service elsewhere in the future. As an aside, the U.S. Army is pursuing a ground-launched version of this missile, as well.

Another critical aspect of Blackbeard is the emphasis on lower cost and the ability to produce the missiles readily at scale. The conflict with Iran has fully driven home long-standing concerns about the depth of U.S. stockpiles of various critical munitions, as well as its ability to replenish them quickly. Blackbeard reflects a larger push across America’s armed forces to add more cost-effective weapons that can be acquired on faster timetables to their arsenals. Bringing in new, smaller companies like Castelion to develop and build these munitions has also been a major point of focus. To put this all in immediate context, in May, the Pentagon announced a framework agreement to buy 12,000 Blackbeards over the next five years.

As mentioned, the Navy’s stated goal now is to reach an early operational capability with Blackbeard by 2028, if not sooner. What the exact fielding plan for those missiles might be is unclear. PAE-A did write “Coming soon to a theater near you” in its post on X containing the video montage, and tagged the official accounts for U.S. Central Command (CENTCOM) and U.S. Pacific Command (PACOM). CENTCOM oversees U.S. military activities in and around the Middle East, including ongoing operations against Iran. U.S. military officials have also long touted hypersonic weapons, in general, as key to success in any future conflict in the Pacific, especially a high-end fight against China.

It’s also worth noting here that U.S. military hypersonic missile programs across the services have faced repeated setbacks and delays over the years. This, in turn, has prompted discussion about a worrisome gap emerging in this arena between the United States and its chief global competitors, especially China. It is very possible now that Blackbeard could be the first operational air-launched type in American inventory, depending on how the U.S. Air Force does or does not proceed with its Hypersonic Attack Cruise Missile (HACM) program. The Air Force has said previously that it is aiming for HACM to be operational, at least on a limited level, before the end of Fiscal Year 2027, which begins next month.

If nothing else, we have clear evidence that the air-launched version of Blackbeard is now deep in flight testing for the U.S. Navy.

Contact the author: joe@twz.com

Joseph is TWZ’s Deputy Editor, helping to oversee the site’s highly experienced and dedicated team, while also writing informative and impactful defense and national security content. He lives right in the thick of it in the Washington, D.C. area.


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